Quality Control
Nadzor kakovosti: kako se testira vsak Megacore reformer
Kakovost pri Megacore ni zaključni pregled, dodan na konec proizvodnje. Je sistem štirih stopenj, ki se začne s surovino in konča s pregledom vašega naročila pred odpremo. Na tej strani so prikazani pregledi na vsaki stopnji, 12 točk, ki jih mora prestati vsaka končna enota, obremenitveni in ciklični testi za našimi napravami ter kako so neodvisni inšpektorji dobrodošli v proizvodnji. Če gradite posel na teh napravah, morate natančno vedeti, kako so preverjene, preden zapustijo tovarno. Vse tukaj je dokumentirano, zapisi pa so na voljo kupcem na zahtevo.
Sistem nadzora kakovosti v štirih stopnjah
Each stage has a defined owner and a written record. A unit that fails any stage is corrected before it can move forward, which is why we can stand behind batch consistency rather than sample-by-sample luck.
The system follows the machine from raw material to the loading dock, so nothing is left to check for the first time at the end.
- Stage 1 - Incoming material QC: steel, aluminum, springs, foam and vinyl verified against supplier specs on arrival
- Stage 2 - In-process inspection: dimensions, weld integrity, coating thickness and stitching checked at set intervals during production
- Stage 3 - Final inspection: every finished unit runs through the 12-point checklist below before it can be packed
- Stage 4 - Pre-shipment review: your order checked against the packing list for model, quantity, configuration, branding and batch test records
Kdo je odgovoren za posamezno stopnjo
Inspection only works when someone is accountable for it. Each stage has a named owner who signs off before the batch moves on, and the record stays with the order.
That is also what makes an external audit straightforward: an inspector can follow a single unit back through every sign-off.
Faza
Odgovorni
Nastali zapis
Vhodni material
Skladišče in vhodni nadzor kakovosti
Zapis o pregledu materiala za vsako serijo
Med proizvodnjo
Nadzor kakovosti na liniji v vsaki delavnici
Kontrolni list delovnega mesta v določenih intervalih
Končni pregled
Inšpektor nadzora kakovosti na končnih enotah
Kontrolni seznam 12 točk za vsako enoto
Pred odpremo
Ekipa za izvoz in nadzor kakovosti
Pregled dobavnice in datoteka testiranja serije
Kontrolni seznam končnega pregleda – 12 točk
Every finished reformer is inspected against the same twelve points, regardless of model or order size. If a unit fails any point, it is pulled off the line and corrected before packing.
- 1. Frame weld integrity - visual and structural check of all weld points on rails, risers and legs
- 2. Frame alignment and leveling - the machine must sit level on four points with no rock or twist
- 3. Surface and coating finish - powder-coat thickness, adhesion and scratch resistance verified
- 4. Carriage glide test - the carriage must travel the full rail length smoothly, without sticking or lateral play
- 5. Spring calibration - tension checked against spec so resistance feels identical across units
- 6. Rope and pulley function - ropes run smoothly and pulleys spin without friction or noise
- 7. Stopper and safety engagement - stoppers lock firmly and release cleanly under load
- 8. Hardware torque - all bolts and fasteners torqued to spec, with no loose fittings
- 9. Upholstery and stitching - seam strength, padding density and vinyl condition checked
- 10. Load and balance test - unit tested under working load for stability and quiet operation
- 11. Sharp edge and burr check - no exposed edges that could injure clients or staff
- 12. Cleaning and packing readiness - machine cleaned, wrapped and all parts accounted for
Testiranje obremenitve, ciklov in materialov
Commercial reformers live a hard life, with heavy daily use across many classes and years of service. Our testing program is designed around that reality rather than a showroom setting.
The tests below are run as part of production and, where a spec is unusual, as a dedicated evaluation before a full batch is committed.
Preskus
Kaj preverja
Zakaj je pomembno
Test statične obremenitve
Trdnost okvirja pri veliki delovni obremenitvi
Strukturna varnost za uporabnike vseh telesnih tež
Test ciklov / vzdržljivosti
Vzmeti in drsniki pri ponavljajoči se uporabi
Dolgoročna zanesljivost v zelo obiskanih studiih
Test oprijema prevleke
Trdnost oprijema prašne prevleke
Površina prenese leta čiščenja
Kalibracija napetosti vzmeti
Enakomernost upora
Enak občutek pri vsakem reformerju v studiu
Test šivov
Vzdržljivost oblazinjenja
Oblazinjenje zdrži vsakodnevno obrabo pri vadbi
Inspection Certificates and Reports
Every production batch is covered by a quality inspection certificate that records what was checked, the results and the batch reference. For our aluminum reformers, report GZHL2601000020601SP documents material quality, structural integrity and finished-product safety.
Copies are available to buyers on request, and the same documentation is shared with any third-party inspector you appoint. All Megacore reformers carry a 3-year warranty on frame and parts, with the full terms confirmed in your sales contract.
Third-Party Inspection and After-Sales
We regularly host pre-shipment inspections by SGS, BV or a buyer’s own agent. External inspectors get full access to the floor, finished units and batch records, and we coordinate the timing around your payment schedule.
Če se po dostavi pojavi težava, naša poprodajna ekipa sodeluje neposredno z vami pri diagnosticiranju in organiziranju nadomestnih delov. Med vami in proizvajalcem ni posrednika, zato so odgovori in deli hitrejši.
- Neodvisni pregled pred odpremo je dobrodošel, brez omejitev dostopa do proizvodnje
- 3-letna garancija na okvir in dele, pogoji določeni v pogodbi
- Rezervne dele dobavljamo iz lastne tovarne za stalno vzdrževanje
- Zahtevki za poškodbe pri pošiljanju se obravnavajo po postopku na naši strani o embalaži in pošiljanju
Warranty and Claims Handling
Warranty claims are handled by the same team that built the machine. Tell us the model, batch reference and the symptoms, and we diagnose against the production records before proposing a fix.
Where a part needs replacing, we ship from our own factory stock so a studio is not left waiting on a local dealer. The table sets out what each item covers.
Item
Coverage
How it is handled
Okvir
Manufacturing defects under the 3-year warranty
Assessed against the batch weld record, then repaired or replaced
Parts
Manufacturing defects under the 3-year warranty
Dolgoročna zanesljivost v zelo obiskanih studiih
Shipping damage
Damage in transit
Površina prenese leta čiščenja
Wear items
Consumables such as springs and straps
Spare parts supplied for ongoing maintenance
Pogosto zastavljena vprašanja
Yes. Every production batch is tested before shipment and covered by a quality inspection certificate, with reports available on request. They record what was checked, the results and the batch reference, covering material quality, structural integrity and finished-product safety.
Da. Podpiramo predodpremni pregled s strani SGS, BV ali vašega lastnega zastopnika. Inšpektorji dobijo dostop do končnih enot in zapisov serij, obisk pa uskladimo z vašim časovnim načrtom, da poročilo prispe pred zapadlostjo plačila.
Vsi Megacore reformerji imajo 3-letno garancijo na okvir in dele. Natančni pogoji so potrjeni v vaši prodajni pogodbi, zahtevke pa neposredno obravnava naša poprodajna ekipa, ne posrednik, zato so deli in odgovori hitri.
Pogovorite se z našim inženirjem
Navedite model, količino in ciljno državo – naša ekipa odgovori v enem delovnem dnevu.