Quality Control
品質管理：すべての Megacore リフォーマーが受ける試験
Megacore の品質管理は、生産の最後に付け加えられた最終チェックではありません。原材料から始まり、ご注文内容そのものの出荷前確認で終わる、4段階のシステムです。このページでは、各段階で何を検査するのか、完成品が必ず通過しなければならない12項目、当社機器の負荷試験とサイクル試験、そして第三者検査員を工場内でどのように受け入れているかをご紹介します。この機器でビジネスを築こうとお考えなら、工場を出る前にどのように検証されているかを正確に知っておくべきです。ここに記載した内容はすべて記録されており、購入者はご要望に応じて記録を確認できます。
4段階の品質管理体制
Each stage has a defined owner and a written record. A unit that fails any stage is corrected before it can move forward, which is why we can stand behind batch consistency rather than sample-by-sample luck.
The system follows the machine from raw material to the loading dock, so nothing is left to check for the first time at the end.
- Stage 1 - Incoming material QC: steel, aluminum, springs, foam and vinyl verified against supplier specs on arrival
- Stage 2 - In-process inspection: dimensions, weld integrity, coating thickness and stitching checked at set intervals during production
- Stage 3 - Final inspection: every finished unit runs through the 12-point checklist below before it can be packed
- Stage 4 - Pre-shipment review: your order checked against the packing list for model, quantity, configuration, branding and batch test records
各段階の責任者
Inspection only works when someone is accountable for it. Each stage has a named owner who signs off before the batch moves on, and the record stays with the order.
That is also what makes an external audit straightforward: an inspector can follow a single unit back through every sign-off.
ステップ
責任者
作成される記録
入荷材料
倉庫・入荷品質管理
バッチごとの材料検査記録
工程内
各工程のライン品質管理
一定間隔での工程チェックシート
最終検査
完成品担当の品質検査員
1台ごとの12項目チェックリスト
出荷前
輸出・品質管理チーム
パッキングリスト照合とバッチ試験ファイル
最終検査12項目チェックリスト
Every finished reformer is inspected against the same twelve points, regardless of model or order size. If a unit fails any point, it is pulled off the line and corrected before packing.
- 1. Frame weld integrity - visual and structural check of all weld points on rails, risers and legs
- 2. Frame alignment and leveling - the machine must sit level on four points with no rock or twist
- 3. Surface and coating finish - powder-coat thickness, adhesion and scratch resistance verified
- 4. Carriage glide test - the carriage must travel the full rail length smoothly, without sticking or lateral play
- 5. Spring calibration - tension checked against spec so resistance feels identical across units
- 6. Rope and pulley function - ropes run smoothly and pulleys spin without friction or noise
- 7. Stopper and safety engagement - stoppers lock firmly and release cleanly under load
- 8. Hardware torque - all bolts and fasteners torqued to spec, with no loose fittings
- 9. Upholstery and stitching - seam strength, padding density and vinyl condition checked
- 10. Load and balance test - unit tested under working load for stability and quiet operation
- 11. Sharp edge and burr check - no exposed edges that could injure clients or staff
- 12. Cleaning and packing readiness - machine cleaned, wrapped and all parts accounted for
負荷・サイクル・材料試験
Commercial reformers live a hard life, with heavy daily use across many classes and years of service. Our testing program is designed around that reality rather than a showroom setting.
The tests below are run as part of production and, where a spec is unusual, as a dedicated evaluation before a full batch is committed.
試験
確認する内容
なぜ重要か
静的荷重試験
高負荷時のフレーム強度
あらゆる体重のユーザーに対する構造上の安全性
サイクル・耐久試験
繰り返し使用時のスプリングと走行部
利用頻度の高いスタジオでの長期信頼性
塗膜密着試験
粉体塗装の密着強度
長年の洗剤使用に耐える塗装
スプリングテンションの校正
負荷の均一性
スタジオ内のすべてのリフォーマーで同じ使用感
縫製・縫い目試験
張地の耐久性
毎日のクラス使用に耐えるクッション
Inspection Certificates and Reports
Every production batch is covered by a quality inspection certificate that records what was checked, the results and the batch reference. For our aluminum reformers, report GZHL2601000020601SP documents material quality, structural integrity and finished-product safety.
Copies are available to buyers on request, and the same documentation is shared with any third-party inspector you appoint. All Megacore reformers carry a 3-year warranty on frame and parts, with the full terms confirmed in your sales contract.
Third-Party Inspection and After-Sales
We regularly host pre-shipment inspections by SGS, BV or a buyer’s own agent. External inspectors get full access to the floor, finished units and batch records, and we coordinate the timing around your payment schedule.
納品後に問題が発生した場合、アフターサービスチームがお客様と直接やり取りして原因を特定し、交換部品を手配します。お客様とメーカーの間に仲介業者は入らないため、回答も部品も迅速に届きます。
- 出荷前の第三者検査を歓迎。工場フロアへの立ち入り制限はありません
- フレームと部品に3年間保証。条件は契約書に明記
- 継続的なメンテナンス用のスペアパーツは自社工場から供給
- 輸送中の破損クレームは、梱包・輸送ページに記載の手順で対応
Warranty and Claims Handling
Warranty claims are handled by the same team that built the machine. Tell us the model, batch reference and the symptoms, and we diagnose against the production records before proposing a fix.
Where a part needs replacing, we ship from our own factory stock so a studio is not left waiting on a local dealer. The table sets out what each item covers.
Item
Coverage
How it is handled
フレーム
Manufacturing defects under the 3-year warranty
Assessed against the batch weld record, then repaired or replaced
Parts
Manufacturing defects under the 3-year warranty
利用頻度の高いスタジオでの長期信頼性
Shipping damage
Damage in transit
長年の洗剤使用に耐える塗装
Wear items
Consumables such as springs and straps
Spare parts supplied for ongoing maintenance
よくあるご質問
Yes. Every production batch is tested before shipment and covered by a quality inspection certificate, with reports available on request. They record what was checked, the results and the batch reference, covering material quality, structural integrity and finished-product safety.
はい。SGS、BV、またはお客様指定の検査機関による出荷前検査に対応しています。検査員は完成品とバッチ記録を確認でき、お客様のスケジュールに合わせて訪問日を設定しますので、支払期日前に報告書を受け取れます。
Megacore のリフォーマーはすべて、フレームと部品に3年間の保証が付きます。正確な条件は販売契約書で確定し、クレームは仲介業者を介さずアフターサービスチームが直接対応するため、部品も回答も迅速に進みます。