Quality Control
Kontrola kvalitete: kako se testira svaki Megacore Reformer
Kvaliteta u Megacoreu nije završna provjera naknadno dodana na kraj proizvodnje. To je sustav od četiri faze koji počinje sa sirovinom, a završava pregledom vaše točno određene narudžbe prije otpreme. Ova stranica pokazuje što se pregledava u svakoj fazi, 12 točaka koje mora proći svaka gotova jedinica, ispitivanja opterećenja i ciklusa koja stoje iza naših strojeva te kako primamo neovisne inspektore u pogon. Ako gradite posao na ovim strojevima, trebate točno znati kako se provjeravaju prije nego napuste tvornicu. Sve je ovdje dokumentirano, a zapisi su dostupni kupcima na zahtjev.
Sustav kontrole kvalitete u četiri faze
Each stage has a defined owner and a written record. A unit that fails any stage is corrected before it can move forward, which is why we can stand behind batch consistency rather than sample-by-sample luck.
The system follows the machine from raw material to the loading dock, so nothing is left to check for the first time at the end.
- Stage 1 - Incoming material QC: steel, aluminum, springs, foam and vinyl verified against supplier specs on arrival
- Stage 2 - In-process inspection: dimensions, weld integrity, coating thickness and stitching checked at set intervals during production
- Stage 3 - Final inspection: every finished unit runs through the 12-point checklist below before it can be packed
- Stage 4 - Pre-shipment review: your order checked against the packing list for model, quantity, configuration, branding and batch test records
Tko je odgovoran za svaku fazu
Inspection only works when someone is accountable for it. Each stage has a named owner who signs off before the batch moves on, and the record stays with the order.
That is also what makes an external audit straightforward: an inspector can follow a single unit back through every sign-off.
Faza
Odgovorna osoba
Dokument koji nastaje
Ulazni materijal
Skladište i ulazna kontrola kvalitete
Zapis o pregledu materijala po seriji
Tijekom proizvodnje
Kontrola kvalitete u svakoj radionici
Kontrolni list radnog mjesta u zadanim intervalima
Završni pregled
Inspektor kvalitete na gotovim jedinicama
Kontrolna lista od 12 točaka po jedinici
Prije otpreme
Izvozni i QC tim
Provjera pakirne liste i datoteka ispitivanja serije
Završni pregled: kontrolna lista od 12 točaka
Every finished reformer is inspected against the same twelve points, regardless of model or order size. If a unit fails any point, it is pulled off the line and corrected before packing.
- 1. Frame weld integrity - visual and structural check of all weld points on rails, risers and legs
- 2. Frame alignment and leveling - the machine must sit level on four points with no rock or twist
- 3. Surface and coating finish - powder-coat thickness, adhesion and scratch resistance verified
- 4. Carriage glide test - the carriage must travel the full rail length smoothly, without sticking or lateral play
- 5. Spring calibration - tension checked against spec so resistance feels identical across units
- 6. Rope and pulley function - ropes run smoothly and pulleys spin without friction or noise
- 7. Stopper and safety engagement - stoppers lock firmly and release cleanly under load
- 8. Hardware torque - all bolts and fasteners torqued to spec, with no loose fittings
- 9. Upholstery and stitching - seam strength, padding density and vinyl condition checked
- 10. Load and balance test - unit tested under working load for stability and quiet operation
- 11. Sharp edge and burr check - no exposed edges that could injure clients or staff
- 12. Cleaning and packing readiness - machine cleaned, wrapped and all parts accounted for
Ispitivanje opterećenja, ciklusa i materijala
Commercial reformers live a hard life, with heavy daily use across many classes and years of service. Our testing program is designed around that reality rather than a showroom setting.
The tests below are run as part of production and, where a spec is unusual, as a dedicated evaluation before a full batch is committed.
Test
Što provjerava
Zašto je važno
Test statičkog opterećenja
Čvrstoća okvira pod velikim radnim opterećenjem
Strukturna sigurnost za korisnike svih tjelesnih težina
Ispitivanje ciklusa / izdržljivosti
Opruge i klizni elementi pri ponovljenoj upotrebi
Dugoročna pouzdanost u studijima s velikim prometom
Test prionjivosti premaza
Čvrstoća veze praškastog premaza
Završna obrada preživljava godine izlaganja sredstvima za čišćenje
Kalibracija napetosti opruga
Ujednačenost otpora
Identičan osjećaj na svakom reformeru u studiju
Test šavova
Trajnost presvlaka
Punjenje izdržava svakodnevno trošenje na treninzima
Inspection Certificates and Reports
Every production batch is covered by a quality inspection certificate that records what was checked, the results and the batch reference. For our aluminum reformers, report GZHL2601000020601SP documents material quality, structural integrity and finished-product safety.
Copies are available to buyers on request, and the same documentation is shared with any third-party inspector you appoint. All Megacore reformers carry a 3-year warranty on frame and parts, with the full terms confirmed in your sales contract.
Third-Party Inspection and After-Sales
We regularly host pre-shipment inspections by SGS, BV or a buyer’s own agent. External inspectors get full access to the floor, finished units and batch records, and we coordinate the timing around your payment schedule.
Ako se nakon isporuke pojavi problem, naš tim za poslijeprodajnu podršku radi izravno s vama na dijagnostici i organizira zamjenske dijelove. Između vas i proizvođača nema posrednika, pa odgovori i dijelovi stižu brže.
- Nezavisni pregled dobrodošao je prije otpreme, bez ograničenja pristupa proizvodnom pogonu
- 3 godine jamstva na okvir i dijelove, uvjeti navedeni u vašem ugovoru
- Rezervne dijelove isporučujemo iz vlastite tvornice za redovno održavanje
- Reklamacije zbog oštećenja pri transportu rješavaju se prema postupku na stranici o pakiranju i otpremi
Warranty and Claims Handling
Warranty claims are handled by the same team that built the machine. Tell us the model, batch reference and the symptoms, and we diagnose against the production records before proposing a fix.
Where a part needs replacing, we ship from our own factory stock so a studio is not left waiting on a local dealer. The table sets out what each item covers.
Item
Coverage
How it is handled
Okvir
Manufacturing defects under the 3-year warranty
Assessed against the batch weld record, then repaired or replaced
Parts
Manufacturing defects under the 3-year warranty
Dugoročna pouzdanost u studijima s velikim prometom
Shipping damage
Damage in transit
Završna obrada preživljava godine izlaganja sredstvima za čišćenje
Wear items
Consumables such as springs and straps
Spare parts supplied for ongoing maintenance
Često postavljana pitanja
Yes. Every production batch is tested before shipment and covered by a quality inspection certificate, with reports available on request. They record what was checked, the results and the batch reference, covering material quality, structural integrity and finished-product safety.
Da. Podržavamo pregled prije otpreme koji provode SGS, BV ili vaš vlastiti agent. Inspektori dobivaju pristup gotovim jedinicama i zapisima serije, a posjet planiramo prema vašem terminu kako bi izvješće stiglo prije dospijeća plaćanja.
Svi Megacore reformeri imaju 3 godine jamstva na okvir i dijelove. Točni uvjeti potvrđuju se u vašem prodajnom ugovoru, a reklamacije izravno rješava naš tim za poslijeprodajnu podršku, bez posrednika, pa dijelovi i odgovori stižu brzo.
Razgovarajte s našim inženjerom
Recite nam model, količinu i zemlju odredišta — naš tim odgovara u roku od jednog radnog dana.